January 30, 2018
Military surplus MOLLE backpacks and pouches and their commercial-of-the-shelf (COTS) imitators have become a favorite purchase item for both the outdoor enthusiasts and preppers. As with most equipment designed for the military, it has limited efficiency when employed for civilian use. For example, the current modular sleep system used by the military will not fit in its entirety into the sleeping bag compartments of most commercial backpacks. Therefore, for the ultralight backpackers and adventure racers, military surplus, such as sleeping bags, are avoided. However, MOLLE backpacks and pouches are purchased and used by a wide variety of people and they work quite well when used within their designed purposes.
In recent years, an interest has arisen in the military for a backpack, whose volume falls in between the current issue MOLLE Large and Medium Rucksacks. MOLLE is an acronym for Modular Light Weight Load Carrying Equipment. The MOLLE system was first introduced in the late 1990s to replace the aging Vietnam-era ALICE (All-Purpose Individual Combat Equipment) system. New materials and manufacturing techniques drives the current philosophy of producing lighter and stronger individual equipment that is procured by the military. Once aging or unserviceable MOLLE equipment is coded out of the military inventory system, it becomes available for acquisition by civilian surplus stores for sale to the general public.
A new version of the MOLLE rucksack called, the MOLLE 4000, is being tested by the military for parachute operations. Some of the early test models submitted by vendors are starting to make their way on to the market for the general public. I purchased mine last year at a military surplus store when I lived in Virginia. These are interesting packs and reflect the genre of the military’s current designs for rucksacks. It is not known, as of this writing, if the military has adopted this particular design of the rucksack. However, it is certain that more of these backpacks will eventually find their way to surplus stores, as well as, internet vendors and will be purchased by interested consumers. What are some characteristics and features of this rucksack?
This rucksack falls into the category of an external frame backpack. The advertised volume of the rucksack is 4000 cubic inches making it 65 liters. It is constructed of 1000 Denier Cordura fabric. The frame is made of high impact polymer plastic. The PALS webbing give the added value of modularity. All zippers are the standard YKK-type. The buckles are the standard heavy duty plastic, Fastek-type. The pack has the appearance of an over-sized MOLLE 3-day Assault Pack with a top flap closure instead of a zippered one. I have read others describe it as a kind of modern ALICE pack.
The main compartment is 4000 cubic inches or 65 liters. However, because of the addition of the storm flap, the volume of the main compartment increases to 85 liters if fully packed. It has one large access pouch on the outside, similar to the ones on the assault pack and medium rucksack. The outside compartment gives an additional 20 liters in the overall volume to the pack. Therefore, the over all volume of the pack is 90-95 liters.
The main compartment has a draw-string storm flap closure. There is a zippered access point on the main compartment for easy access to the contents while the main cover is closed. It has a large cover flap for the main compartment that functions as a map compartment with a Velcro closure. There is no mesh webbing on the underside of the main compartment flap as there is on the large MOLLE rucksack. The excess strapping from the two main closure straps can be rolled up and secured in two slots on the top of the main compartment flap. It has two compression straps on each side, similar to the MOLLE Medium Rucksack. The pack frame is the equivalent to the USMC DE1606 MC frame. The frame is much more thick than the standard frame thickness of the MOLLE Medium or Large Rucksacks. The shoulder straps are sewn into the pack with the pack sitting over the frame in a similar manner to the legacy ALICE pack and LC-2 frame. There is a compartment on the bottom of the ruck that stores the parachute rigging. What are some observations about this backpack?
Because of its intended use, the MOLLE 4000 seems to be heavy for its size when empty. This is because the pack has to withstand larger stressors on it during parachute operations than a normal backpack. The padding on the shoulder straps is thicker than those on the other rucksacks in this line giving it exceptional comfort. The pack does look like a cross between the legacy ALICE pack and current MOLLE rucksack. Initial impressions of this pack are that it has great potential to become a favorite for hikers and backpackers with some modifications for non-military users. How does this backpack perform on the trail?
This pack performed well on the trail. It felt more like my older ALICE pack on my back the longer I carried it. The lumbar waist belt provides excellent comfort over an extended period of time. The PALS webbing on the lumbar belt also gives additional pouch options. The shoulder straps and the shoulder padding also give excellent comfort. However, some thought needs to be put into balancing the weight of the contents if additional outside pouches are attached. For example, I attempted to attach my Condor Nalgene Bottle Pouch on the side with a full water bottle. It caused the weight to become imbalanced, so I just packed it on the top of the main compartment under the flap closure for easy access, since I did not have another Nalgene Bottle for the opposite side. The weight of the pack with my contents started to get close to 40-45 lbs. in total weight. This was before I added the sleeping bag which pushed the pack to over 50 lbs. What is the best employment of this backpack?
Best Use of This Backpack
This pack is best used for no more than a two or three day hike. The weight of the pack combined with necessary contents for longer treks on the trail would cause the pack to become uncomfortable very quickly, especially for thru-hiking. The pack is ruggedly built, so it would be a good pack for hunters. Its dimensions make it too small to be used as a large game hauler. However, it will easily accommodate varmint hunting or trapping. This pack would also be a good consideration for bushcrafters because of the deep barrel main compartment construction. This pack would also be a good consideration as a 72-hour emergency evacuation or bug out bag. How could this pack be improved?
If commercial manufacturers decide to produce a civilian version of this backpack, here are some suggested changes that could make the pack more user-friendly to the general public.
- The manufacturer should consider putting in a water bladder compatible inner compartment.
- The manufacturer should consider constructing a thinner thickness frame to reduce the empty weight of the pack for general use considerations.
- The manufacturer should consider a titanium tubing LC-2 ALICE-type frame to replace the polymer frame for added strength and durability as well as reducing the empty weight of the pack.
Overall this backpack is a wonderful pack for no more than three days on the trail. It will easily accommodate the packing needs of most day hikers or weekend backpackers. The construction of the pack eliminates worry about damage under general-use conditions. Its volumous main compartment allows for any combination of contents for most outdoor scenarios and considerations.